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In 2000, production on the film resumed, as Harryhausen brought
the original footage, puppets, storyboards and camera out of
storage and into the Screen Novelties studio in Burbank. Working
in a garage just like Ray did in the 1950s, Mark and Seamus
painstakingly recreated sets and restored the puppet armatures,
costumes and props so that they could withstand frame-by-frame
shooting of new animation.
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Puppets
The three characters in the film, the Tortoise, the Hare and
the Fox, were originally created in 1952. Metal armatures were
made by Ray Harryhausen's father, whom he credited as Fred Blasauf,
and miniature costumes were sewn by his mother, credited as
Martha Reske (he used the fake names to give his credits a more
professional than familial appearance!). Harryhausen created
more than a dozen cast plaster heads with different expressions
for each character. The bodies inside the clothing were padded
with sponge rubber. When production was resumed in 2000, some
repairs were needed. Mark Caballero recalls, "When Ray brought
the puppets to us, we were amazed at what great shape the they
were in. The heads made out of plaster kept very well over the
years. There was minimal wear to the puppets so it didn't take
long for us to refurbish them." The body of the Tortoise was
missing, so Harryhausen sculpted a new one out of clay, Walsh
and Caballero cast it in foam latex, over a new armature built
to Harryhausen's specifications by Robin Walsh, a professional
puppet fabricator (and wife of Seamus). Cesar Romero, a miniature
costume specialist, restored the costumes, using antique fabrics
that Caballero and Walsh found in downtown Los Angeles' fabric
district.
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